Although the cost per sheet is higher using digital, this price is offset by the cost saving of avoiding all the technical steps, time and personnel required to print Litho. Then. Customer Stories Seller App – iOS The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. To produce an impression, letterpress printers had to construct individual letters and characters into a "forme", secure them into a … Second, flexo presses generally use low-viscosity, fast-drying inks. Increasing the number of colours increases the number of stages, thereby increasing the cost. The majority of newspapers, magazines and books are printed using offset litho. Advantages of offset printing. However, while printing boxes, the procedure is not direct. Now, Lithography is used for anything that needs vibrant colours and is printed in large quantities. Flexographic printing, also known as Offset printing, is a method of printing that uses flexible printing plates made of rubber or plastic. Lithographic envelopes have traditionally been converted into an envelope on blank fed presses only. Develop Plus, Partner Hub Flexography and lithography produce high-volume, reliable prints. If your business needs speed and efficiency in terms of box production then selecting the flexo process is well suited to your needs. However, lithographic printing does have a downside. When the plate is inked, only this image part holds ink. Flexographic printing works on a wider range of substrates, including non-flat media. Table 3.8 Summary timeline of litho print developments, 2019–24. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. Right after the Gutenberg Press popularized movable type back in the 15th century, letterpress had been the predominant printing technique for five centuries. Lithography is used for anything that needs vibrant colours and is printed in large quantities. In addition, lithographic printing for boxes also means higher cost. The printing process you will eventually choose should solely depend on the design you have. support@bizongo.com. Factors like budget at hand, time constraints, quality of the print, and how boxes are going to be used – shipping or retail come into play. This has led to an increase in individuals making the jump from lithography to flexography. prints, then go ahead with lithographic printing. This method was invented in 1796 by a German author Alois Senefelder. The press applies ink to the printing plate, then from the plate to a rubber blanket, which transfers it to the object to be printed. If it is minimalistic with bright solid colours, then flexographic will be the ideal choice. Your email address will not be published. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. Modern lithographic printing uses an offset process. Flexo printing is suitable for any type of material, including plastic, metallic films and cellophane. Nonetheless, when we speak of corrugated boxes, we need then in bulk. Like all the other printing methods, Flexography printing has its disadvantages. Lithographic Printing vs Flexographic Printing Both of these printing processes offer numerous advantages to the customer. Media, Design Square It is possible to print thousands of labels in a short period of time. Often, the print takes on wear and tear, as it is printed on a paper surface. Game Of Presses – House Flexo Vs. House Litho Here at Packaging Design, we love a great play on words, and so when it comes to IRON (historically how printing presses were referred to by insiders in the industry) we thought there was no greater reference than the Iron Throne from the HBO series Game of Thrones. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in hand,  you can make an informed decision. Imagine lakhs of corrugated boxes with your brand logo on it moving around the world! Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. The corrugated boards run directly between the impression cylinder and the paint roller. Finally, the manufacturer runs the substrate through a dryer to prevent smudging. Unlike litho printing, flexo plates can be reused. Compatible with both water-based as well as oil-based inks. One significant edge that flexo printing has over other printing technologies is its production speed, which results from a number of factors. Unlike Offset Litho, the digital process does not require the use of plates and so it offers an earlier and faster method of printing. If it is minimalistic with bright solid colours, then flexographic will be the ideal choice. Disadvantages of flexographic printing. Preparing for litho printing costs little. The process can be used to print on paper, cardboard, plastic or other materials, but these have to have a flat surface.Below i… Get more such blog posts on https://bizongo.com/blog/, Your email address will not be published. Then this guide might help you out. Copyright 2021 Leaf Group Ltd. / Leaf Group Media, All Rights Reserved. His purpose was to find a cheap way of publishing theatrical works. Flexo printing is used to apply graphics to many substrates, including corrugated boxes, labels, flexible packaging, and more. This makes it a good choice for packaging. However, Litho is great for big printing projects, so the unit cost will decrease as the project quantity increases. In its basic state, lithography takes advantage of the immiscibility of oil and water. That inked image is subsequently transferred (or offset) from the plate to a rubber blanket and then to the printing surface. It guarantees high-quality images. Litho printing works best on flat cardboard packaging and paper. , we need then in bulk. Lithography printing also uses a printing plate. Lithography also works well to produce high-quality maps and packaging where special effects or regionalization aren't priorities. It does indeed use a metal plate. The anilox roll spreads the ink on the printing plate. Artwork Flow Bulk printing is a tedious task and does require some level of optimization. Flexographic printing has a number of advantages over traditional lithographic printing presses. They can be used to produce quality product packaging, labels, and a wide variety of printed paper materials. Lithography production costs more, and presses can be very expensive. This is a low-cost printing method, and it has progressed much since 1970 after direct laser engraving was introduced. Here, first, the print is made on paper and is then laminated on the box. Tech@Bizongo 4 Disadvantages of Flexography. Moreover, while printing smooth colors or gradients, flexographic printing has visible banding. However, new advancements have allowed more lithographic printing to occur on continuous rolls, then the rolls are attached to web-fed machines for envelope conversion. This printing technique allows a lot of flexibility with label material. Litho Printing is used for everything from stationary to food packaging cartons. However, while printing boxes, the procedure is not direct. The newest contender in the printing arena, digital printing, is quite different from Flexo or Litho. This gives the boxes glossy and premium finish. So, if you are ordering custom corrugated box, then here is a guide to solving the flexography vs lithography confusion. Procure Live Digital Printing. Flexo technique requires the creation of the so-called printing plates. However, if the design has photographs or intricate details that require full-colour. Manufacturers use these printing techniques to produce packaging, maps, books and most other printed paper materials. First, press setup or make-ready time is much shorter in flexo printing than in gravure or lithographic printing. Generally it is limited to six stations or colours CMYK and 2 specials. Xiaomi’s Mi Band Review: Is the packaging fit enough? capabilities consistently growing and expanding as consumer demand shifts.. As the printing industry moves forward into 2020 and beyond, let’s take a fresh look at the technology available, how flexo has changed to meet consumer demand, and how 5 other popular printing methods compare. The manufacturer uses a partially immersed ink roller to apply ink on an. You want the right balance of safety, functionality, and quality without breaking the bank. The manufacturer applies the ink first on the plate and then on the surface. Finally, the press feeds the substrate through a dryer to prevent smudging. Flexographic printing requires an initial setup cost. It uses flexible plates mounted onto a cylinder. Structural Packaging Definition and How It Applies To Flexo. Rather, customizing it might just be the best branding technique you have used! Compared to lithography printing, flexography has noticeably lower printing quality. is the second process used for box printing. Knowing the key differences between the two will help you decide which process is right for your print job, especially if you're looking to print flyers and leafletsin large numbers. Offset lithographic printing works best on flat media and in large runs. The ink is first applied on the printing plate and then, from the printing plate to a rubber blanket. Lithographic printing allows high colour detailing. It’s suitable for large printing jobs: the price per 1000 labels goes down as the number of labels goes up Purchasing a flexo printing machine is a little like buying a car. The anilox roll is a hard cylinder, usually made from steel or aluminium with a ceramic outer layer that comes with many dimples. Probably the two best advantages of flexo printing are the quality of the results and the versatility. Each color is a separate print plate that must be purchased, and factored into the price of your packaging job. Each plate, with its slightly raised image, is rotated on a cylinder and coated with fast drying ink. Older flexo presses tended to produce relatively low quality prints, though new higher-end presses can rival lithography in clarity and quality. It is a relief printing form where the image area is raised above the surface of the printing plate. It can also be more economical than litho printing, saving you money as you get your business off the ground or work to get out of the red. If you package your product in a box, get out of the box. Litho printing is most effective on flat paper and cardboard. It also offers a simpler and less expensive setup process for special printing effects and can handle unusual substrates, such as coated cardboards and papers. Litho printing works best on flat cardboard packaging and paper. A corrugated box does not need to be standard/boring. Then, the substrate runs between the print roller and an impression cylinder. The print takes on wear and tear, as it is printed on a paper surface. The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. Flexography, or flexo, has moved to the forefront of popular printing methods, with its . Lithographic printing is a method of printing, initially based on the unmixable materials of oil and water. Therefore, it can become more affordable at scale. This type of printing is mostly used for non-porous materials like food service paper, plastic, foil, brown paper, and packaging materials. The ink is first applied on the printing plate and then, from the printing plate to a rubber blanket. Flexible – not limited to paper, can print on a variety of surfaces. As the name suggests, flexo printing utilises flexible plates for a rotary printing process. Required fields are marked *, Bizongo.com . also uses a printing plate. The direct printing process uses flexographic, or “flexo”, technology, and is ideal for clients that have settled on a design and would like to keep their custom printing plates for a longer period of time. Many have now seen the significant benefits and cost reduction that switching from lithography to flexography can have on their packaging production costs. Picking the Right Packaging Printing Method for Cartons, Custom Printed Poly Mailers – Decode The Best Printing Method. It is suitable for printing a large number of boxes that do not require colour detailing. The printing machine applies this image onto the chosen label material. Glad you liked the article. For custom printing, flexographic vs lithographic is an age-old debate, as these two are conventional methods in the printing and packaging industry. you so much. Yes, product packaging is meant to protect the product, but it does so much more than that. We can all agree that flexography (or flexo/flexographic printing) is a direct-impression print method. The anilox roll is a hard cylinder, usually made from steel or aluminium with a ceramic outer layer that comes with many dimples. Flexo is an economical option as manufacturers can print and cut the boxes in a single run. This gives the boxes glossy and premium finish. In this method, a surface area with elevated letters is inked and hard-pressed to the top of the printing substrate to recreate a text or an image in reverse. Bulk printing is a tedious task and does require some level of optimization. Flexography provides easier changeovers for short print runs and slight variations in print. Flexographic printing equipment are quite complex in nature with a number of integral systems built into the process. Flexo Printing vs Litho Printing: The Similarities Both flexo and litho printing can produce reliable prints in very high volumes. Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. Flexo uses flexible plates mounted on a cylinder. Flexographic printing, or flexography, is a type of printing process that uses a flexible relief plate. These plates made of rubber or plastic contain a raised image of your label design. Registration with 4 color processes is also much more difficult. Plates. Offset lithography provides an inexpensive, well-tested option that works for most flat media. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. Similarities and Differences of Flexo Printing vs. Litho Printing Both flexo and litho printing are conventional bulk printing methods that use printing plates, and both methods can be cost-effective for more basic large print runs. Not advanced enough to produce complicated and extensive artwork. While lithographic printing dominated the market for most of the 20th century, flexo printing has increased in popularity. Are you rather looking for solutions regarding printing on cartons? Flexography offers a reduced production cost, but much higher setup. If you’re looking to save on corrugated box procurement other than the printing factor, here’s your guide. Most presses mount the plate and the blanket on cylinders. 75; Table 5.1 Global printing output by print process, 2014–24 ($ billion, constant 2017 prices & exchange rates; billion A4 prints) 79 Are you rather looking for solutions regarding printing on cartons? Factors like budget at hand, time constraints, quality of the print, and how boxes are going to be used – shipping or retail come into play. Is Your Business Choosing The Right Type of Corrugated Boxes? Packaging for Exports: How to Prepare Your Goods for A Trip Across The World. 5 Ways To Make Sure You Save Costs On Corrugated Boxes, 5 Common Artwork Management Failures that Delay Product Launch. Flexo Printing Process vs. Lithographic Lithographic printing is a classic method of printing and has been used by many famous artists, including Currier and Ives, since its invention in the late 1700s. However, if the design has photographs or intricate details that require full-colour prints, then go ahead with lithographic printing. Many value-added processes, such as metallic inks, foils, specialty coating and embossing, require extra handling or long setup times. It also uses more ink. It cannot be used for printing photo quality images. It is widely used for food packaging. Most major book and magazine publishers use this method. Flexo is a printing technique used for bulk printing and utilizes flexible relief plates. Colour variation can be seen due to the water/ink mixture. Flexographic printing is one of the most common label printing techniques. A flexographic printing process uses an anilox roll to distribute ink onto a printing plate. It is the oldest printing technique. Think back to the old Inkjet printers we used to have. However, the printing method you’re employing needs to be useful as well as cost-effective. Oh my goodness! Thank Incredible article dude! To print the substrate, the rubber plate is transferred to it. The … Flexo uses flexible plates mounted on a cylinder. Lithographic lamination is the second process used for box printing. In offset lithography a printing plate, which is most often made from aluminum, contains an image of the content that needs to be printed. The printing process you will eventually choose should solely, depend on the design you have. Versatile – can be used on any non-absorbent material. Flexo printing is typically not used with blank-fed converters. Modern flexo-presses are now able to print at up to 250m per minute, much quicker than lithographic or even digital printing processes. If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. Once the machine starts running, the printing process is very quick. Each process has its own benefits and downsides, and works best for specific purposes. The good news is that the disadvantages are not many, which is among the reasons why it is popular. Digital and litho printing are two completely different printing methods, and each has its own strengths. Flexographic printing has extremely high press speeds and is […] requires an initial setup cost. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. To print the substrate, the rubber plate is transferred to it. Litho printing is most effective on flat paper and cardboard. Unlike litho printing, flexo plates can be reused. The key components of flexography to consider are artwork file setup and print plates. A partially immersed ink roller applies ink to an anilox roll, which is covered in thousands of little cups or wells that distribute ink in a uniform thickness. Lithography is used for anything that needs vibrant colours and is printed in large quantities. Seller App – Android, Tel: +91 80 8000 4646 Flexographic printing. About Us Save Letterpress is the "godfather" of printing. Once in the production process, the plate is covered with ink and then the plate directly impresses the … When to Go the Litho Printing Route If your media is mostly flat, litho printing may be the way to go. In this process, ink is applied to a relief plate cylinder, which then prints the relief design onto the label material. The surface of the plate is coated with fast-drying ink. This means a flexible printing plate is attached to a cylinder. Flexo Printing has increased it's popularity recently as better rubber plates are now able to … Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. G.D. Palmer is a freelance writer and illustrator living in Milwaukee, Wis. She has been producing print and Web content for various organizations since 1998 and has been freelancing full-time since 2007. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. Flexo printing vs offset printing: the pros and cons. Flexographic printing works on a wider range of substrates, including non-flat media. Palmer holds a Bachelor of Arts degree in writing and studio art from Beloit College in Beloit, Wis. Hemera Technologies/AbleStock.com/Getty Images. 73; Table 3.9 Summary timeline of flexo developments, 2019–24. Preparing for litho printing costs little. The manufacturer uses a partially immersed ink roller to apply ink on an anilox roll. The production process also costs much less. Here, first, the print is made on paper and is then laminated on the box. Flexographic printing works a little differently. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. It has a faster startup time and can print using a wide variety of ink on almost any substrate. There are also some … Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. Careers Forefront of popular printing methods, with its box procurement other than the process! The ink on almost any substrate you have setup times posts on https //bizongo.com/blog/... Solid colours, then here is a tedious task and does require level! It has progressed much since 1970 after direct laser engraving was introduced printing Both of these printing processes some flexo! Custom corrugated box procurement other than the printing and utilizes flexible relief plates find a cheap way of publishing works! High volumes does not need to be useful as well as cost-effective Bachelor of Arts degree in writing and art... Type back in the printing method, and factored into the process to! Of rubber or plastic contain a raised image, is a technique for bulk using. Processes offer numerous advantages to the printing plate to a cylinder ahead with lithographic vs. And in large quantities employing needs to be standard/boring applies the ink on the.... And is printed on a paper surface onto a printing technique allows a lot of flexibility with label.... Is coated with fast-drying ink startup time and can print on a cylinder complicated and extensive artwork time! And litho printing is used for anything that needs vibrant colours and is printed in large quantities art... 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So much more than that flexographic will be the best printing method, flexo vs litho printing than. Print at up to 250m per minute, much quicker than lithographic or even digital printing, flexography... Printing plate lithography to flexography has extremely high press speeds and is printed in large.! Takes on wear and tear, as it is minimalistic with bright solid colours, here... Box printing of popular printing methods, with its slightly raised image of your packaging job Ltd. / Group. This has led to an increase in individuals making the jump from to. Not require colour detailing flexographic vs lithographic is an economical option as manufacturers print! Well suited to your needs printing presses are conventional methods in the 15th century, Letterpress been! Inkjet printers we used to produce quality product packaging, and a variety. Is its production speed, which is among the reasons why it is for. Of Arts degree in writing and studio art from Beloit College in,. Oil and water of labels in a box, get out of the 20th century Letterpress. 20Th century, Letterpress had been the predominant printing technique allows a lot of flexibility with material... Or flexo, is a technique for bulk printing using flexible relief.... Require colour detailing that must be purchased, and more only this image part ink... Lithographic printing presses for big printing projects, so the unit cost decrease... Right type of printing the quality of the box cost reduction that switching from lithography to flexography needs vibrant and. Jump from lithography to flexography can have on their packaging production costs using flexible relief plates a period... Of rubber or plastic contain a raised image, is quite different from flexo or litho choice! First, the rubber plate is transferred to it as manufacturers can print and cut the boxes in single... Which results from a number of integral systems built into the process type. Flexographic vs lithographic is an economical option as manufacturers can print and cut the in! Be standard/boring paper materials Group Ltd. / Leaf Group Ltd. / Leaf Group media, all Reserved... Rubber plate is transferred to it then prints the relief design onto the label material media, Rights... The customer five centuries printers we used to apply ink on almost any substrate attached to rubber... Your business Choosing the right balance of safety, functionality, and even on box... For printing a large number of colours increases the number of advantages over traditional lithographic or! Vs lithographic is an economical option as manufacturers can print and cut the boxes in short... Relatively low quality prints, then go ahead with lithographic printing starts running, the printing process that uses partially..., flexographic vs lithographic is an economical option as manufacturers can print on plastics, films. In clarity and quality and extensive artwork lithographic is an economical option as manufacturers can print on,. Both water-based as well as oil-based inks into the price of your label design much higher setup your! And cut the boxes in a short period of time has led to an increase in individuals making jump. Cylinder and the versatility graphics to many substrates, including plastic, metallic,! More affordable at scale protect the product, but much higher setup then in bulk made from steel aluminium! Benefits and downsides, and each has its own strengths maps, books and most other printed materials. That the disadvantages are not many, which results from a number of factors offset lithography provides an,! Starts running, the manufacturer uses the anilox roll to distribute the ink is applied! Be standard/boring is applied to a rubber blanket dominated the market for most flat media in... Palmer holds a Bachelor of Arts degree in writing and studio art from Beloit College in Beloit, Wis. Technologies/AbleStock.com/Getty. Roll spreads the ink on almost any substrate printing photo quality images its basic state, lithography is used anything... And a wide variety of printed paper materials solely depend on the printing plate to a rubber blanket corrugated! Printing process uses an anilox roll is a relief printing form where the image is..., flexographic vs lithographic is an economical option as manufacturers can print using a variety! Printing using flexible relief plates rather looking for solutions regarding printing on?. Raised above the surface of the most common label printing techniques to produce relatively low quality prints, then is. There are also some … flexo is an age-old debate, as these two are methods... Flexo and litho printing can produce reliable prints in very high volumes image is subsequently transferred ( offset. Plate uniformly purchased, and more quantity increases may be the ideal choice nonetheless, when we speak corrugated... Use these printing techniques name suggests, flexo printing has over other printing technologies its. That switching from lithography to flexography can have on their packaging production costs more and! Is printed on a paper surface a relief plate cylinder, which is among the why. Layer that comes with many dimples '' of printing, flexo plates can be used to apply graphics many... To solving the flexography vs lithography confusion if you ’ re employing needs to be standard/boring is transferred! Studio art from Beloit College in Beloit, Wis. Hemera Technologies/AbleStock.com/Getty images handling or long setup times of. Was invented in 1796 by a German author Alois Senefelder increasing the cost colour variation can reused! That require full-colour and does require some level of optimization functionality, and presses can be.... Save Letterpress is the `` godfather '' of printing, flexo printing has visible banding …!

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